CNC mandrel tube bending cell at HESSENG

Contract Metal Fabrication

CNC mandrel tube bending & welded assemblies

Bent, punched, robot-welded and powder-coated tube frames built to your drawing — for brands and OEMs that ship by the container.

What we bend

The same lines that build our own tool stands

Every miter saw stand, sawhorse and pool ladder we sell starts as straight tube on our own cutting and bending lines. That production — legs, frames, handrails, brackets — is the capability we offer for your parts.

Our rotary-draw benders use an internal mandrel, which keeps the tube round and the inside of the bend free of wrinkles. That matters for parts that slide, telescope or take a visible powder-coat finish.

Typical OEM work: tool and machine stands, folding frames, handrails and ladders, furniture and fitness frames, brackets and welded sub-assemblies.

To quote your part, send:

  • • Drawing: PDF plus STEP or DWG
  • • Tube material, outside diameter / profile and wall thickness
  • • Bend radius, number of bends and tolerances
  • • Secondary operations: punching, welding, finish (powder coat, zinc, polish)
  • • Quantity per order and per year; packaging; destination port

We confirm tooling, bend radius and any design changes on the quotation before sampling.

Request a Tube Bending Quote

Process

Cut → bend → punch → weld → coat, under one roof

Automatic tube cutting — HESSENG

01

Automatic tube cutting

Tube stock is cut to length on an automatic cutting line before bending.

CNC mandrel tube bending — HESSENG

02

CNC mandrel tube bending

Rotary-draw benders with an internal mandrel keep round and square tube from flattening or wrinkling at the bend.

Stamping & punching — HESSENG

03

Stamping & punching

Punch presses for brackets, plates and mounting hardware; forming, flanging and deep draw.

Robotic welding — HESSENG

04

Robotic welding

Robot welding cells give repeatable welds on frames, legs and hinges.

Quality management system certified to ISO 9001:2015 (certificate 02025Q2285R2S). Dimensions are checked on a video measuring projector; coatings on a salt spray tester. See equipment →

Tube bending FAQ

What is mandrel tube bending?+

In rotary-draw bending a mandrel is a support inserted inside the tube at the bend point. It keeps the tube round and stops the inside wall from wrinkling, so tighter bends can be made on thinner-wall tube than with an empty-tube bend.

Do you bend round and square tube?+

Our tool stands, sawhorses and pool ladders use round, square and rectangular steel tube and SUS304 stainless tube, all bent in house. Send your profile and wall thickness and we confirm tooling on the quotation.

Can you weld and powder-coat the bent parts?+

Yes. Bent tubes go on to punching, robotic welding and powder coating in the same factory, and can ship as finished assemblies in your packaging.

Do you take small or one-off jobs?+

We are set up for volume OEM programs — repeat parts and assemblies shipped by the container — not one-off prototypes for local delivery.

What do you need for a quote?+

A drawing (PDF + STEP or DWG), material and finish, annual or per-order quantity, and the destination port.

Looking for finished stands instead? See our miter saw stands, metal sawhorses and stainless pool ladders.

Request a Quote

Send your drawing for a quote

Send the models, quantity and your color / packaging — or a drawing of a custom frame. We reply within 24 hours with FOB Ningbo pricing, carton size and units per container.

Have a drawing or a photo of the product you buy today? Send it on WhatsApp after submitting and we will quote against it.

ISO 9001:2015 factory · MOQ 500 units per model · Reply within 24h

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